Sunday 13 January 2019

Air Craft Cooling System

In an aircraft, cooling system is required to keep the cabin temperatures at a human comfortable level. Even though the outside temperatures are very low at high altitudes, still cooling of cabin is required due to....
i. Large internal heat generation due to occupants, equipment etc.
ii. Heat generation due to skin friction caused by the fast moving aircraft
iii. At high altitudes, the outside pressure will be sub-atmospheric.

When air at this low pressure is compressed and supplied to the cabin at pressures close to atmospheric, the temperature increases significantly. For example, when outside air at a pressure of 0.2 bar and temperature of 223 K (at 10000 m altitude) is compressed to 1 bar, its temperature increases to about 353 K. If the cabin is maintained at 0.8 bar, the temperature will be about 332 K. This effect is called as ram effect. This effect adds heat to the cabin, which needs to be taken out by the cooling system.
iv. Solar radiation
For low speed aircraft flying at low altitudes, cooling system may not be required, however, for high speed aircraft flying at high altitudes, a cooling system is a must.
Even though the COP of air cycle refrigeration is very low compared to vapour compression refrigeration systems, it is still found to be most suitable for aircraft refrigeration systems as:
i. Air is cheap, safe, non-toxic and non-flammable. Leakage of air is not a problem
ii. Cold air can directly be used for cooling thus eliminating the low temperature heat exchanger (open systems) leading to lower weight
iii. The aircraft engine already consists of a high speed turbo-compressor, hence separate compressor for cooling system is not required. This reduces the weight per kW cooling considerably. Typically, less than 50% of an equivalent vapour compression system
iv. Design of the complete system is much simpler due to low pressures. Maintenance required is also less.

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