Monday 21 January 2019

Solar Power project


Project Description
The purpose of this project is to install Solar Photovoltaic (PV) 15 KW off grid solar power plant. This plant may be utilized to serve the needs of Wapco.
WABCO INDIA LIMITED, a majority owned subsidiary of WABCO Holdings Inc, has pioneered the manufacture of air-assisted and air brake systems for commercial vehicles in India.
Solar Power

With the fast depletion of the non-renewable energy resources, there is a tremendous thrust on generating renewable energy. Solar Energy has been identified as one of the driving forces for generating electricity. During the last two decades, the accelerated drop in silicon, which is the feedstock material for most panels, has made it possible for solar panels to move from space-based applications to generation of energy for consumption by the general populace.
The solar power industry is growing at a phenomenal rate globally with the US, Germany, Spain and China leading the way. Industry experts predict an annual growth rate of about 40 per cent for several years into the future. With escalating international oil prices and increasing concerns about global warming, solar power represents a strategic energy choice for the future for most of the countries currently dependent on imported energy sources.
Similar considerations apply in India as well. Further, there has been a rapid decline in the PV pricing in the last 2-3 months which has made a well-designed Solar power solution a better option, environmentally as well as financially to a DG (Diesel Generator Set) power.  Due to a massive deficit in the power sector infrastructure and fuel supply use of DG has been growing rapidly in India. This has led to many issues including a rising oil import bill, loss of revenue due to subsidies for diesel and above all, increasing pollution in the country.


Solar PV (Photo-Voltaic) Technologies

There are two main PV technologies namely Silicon (mono-crystalline or poly-crystalline) or thin films (TF). The latter includes amorphous silicon and various chemistries from the CIGS (Cadmium, Indium, Gallium and Selenium) family of elements.

Though TF panels have better thermal characteristics then Silicon based panels, their lack of long term record makes them a riskier alternative.  Further due to their considerably lower power density requires a higher number of panels resulting in a higher space requirement and BOS costs. Poly-crystalline panels have better thermal characteristics compared to mono-crystalline panels hence are considered more suitable for our needs.

Meteorological and System Data (Ambattur, Chennai India)


Latitude
13°06'36" N
Longitude
80°10'12" E
System Size
15KW
Area of System
1500 square feet
Yearly estimated production for the 15 kW Power Plant
25375 KWH
     Location
Chennai, India
Latitude
13°06'36" N
Longitude
80°10 E
Size (KW)
15 KW(DC)
Module Type
Poly Crystalline High Efficiency
Inverters

15 KVA.


Project Stages

The project will be executed in the following stages:

Electrical Design

A.                This will be a 15 KW Solar PV system and will be a   on Grid  system
B.                 Deliverables will include the following drawings and documentation:
a.     Site Layout
b.     Inverter DC Electrical Single Line Diagram
c.      AC Single Line Diagram and Details
d.     Electrical Wire and Conduit Schedule and  Details
e.     Inverter Conduit and Wiring Details
f.       DC String Chart drawings

Racking System Installation

Once the feasibilities studies are completed, sturdy racking system will be installed on the ground which will be able to support the panels.  This is a standard Ground Mount racking system. 

PV Panels Installation

PV Panels will be installed on the racking system at an angle facing the southern direction. 

Connecting

Once the PV Panels have been installed, the system will be completed after adding the inverter.
The following are the key requirements for the project to be developed.

Permits

All associated permits required for the project will be the responsibility of the project owners and will be provided prior to the project commencement or at a mutually agreed point in time. All Clearance and Permits required for the transmission Line shall be carried out by Client, we have not included cost of the Transmission Line.
Project Task Ownership

Action
Owner

1
Define Requirement
BGS Power Solution Pvt Ltd
2
Proposal
BGS Power Solution Pvt Ltd
3
Bill of Materials (BOM)
BGS Power Solution Pvt Ltd
4
Contract/Finance
Client
5
Design Document
BGS Power Solution Pvt Ltd
6
Procurement
BGS Power Solution Pvt Ltd
7
Installation
BGS Power Solution Pvt Ltd
8
Inspection
BGS Power Solution Pvt Ltd
9
Commissioning
BGS Power Solution Pvt Ltd
10
Operational Handover
BGS Power Solution Pvt Ltd

Project Handover

At the end of the commissioning process, the project will be handed over as per the following protocol. Customer will sign-off on all of the following documents to complete the handover based on pre-established criteria in the contract document.
-      Final KWH output document prepared by BGS Power Solution Pvt Ltd.
-      Final Inspection and walk through document prepared by BGS Power Solution Pvt Ltd
-      Final BOM and engineering drawings prepared by BGS Power Solution Pvt Ltd
-      Final training and operation document prepared by BGS Power Solution Pvt Ltd
-      Final sign-off to conclude the project handover by BGS Power Solution Pvt Ltd

Technical Specifications for a 15KWp (DC) Installation


This system will require a space of 1500 SQUARE FEET of Roof top to install. It is imperative that there is no potential for shadows as that will impact the performance of the panels.

Solar Photovoltaic (PV) Modules


Description
Type
Manufacturer
Shan Solar
Module Type
Polycrystalline
Module Part Number
3PSS60 245
Module Weight
20 Kg
Module Dimensions
1660 x 990 x 50.3 mm
Module Nominal Power
245 Watts peak
Number of Modules
Site and Mounting plan dependent

Shan Solar Modules  are certified to CEI/IEC 61215: 2005 standard and conform to Safety Class IEC 61730 standard for 1000VDC applications and EWG guideline 89/932 (CE). Shan Solar is in compliance with the International Quality System Standard ISO 9001:2000.



Solar Power conditioning Unit


Delta Solvia 15 TL  Grid Tie Inverter Technical Specification


Rating(KVA)
15

Output Wave Form
Sine wave

DC Input Voltage
240VDC

Array Input
220-400V

Distortion (THDv)
<3%

Output Frequency
50 Hz +/- 0.5 Hz variation

Wave form
Pure Sine

Output voltage
400V AC ± 2% (3phase)

Output Regulation
± 2%

Cooling
Fan Forced

Inverter Type
Bi directional

Inverter Efficiency
>93% at full load

Sleep Mode
Provided (selectable by switch)

Protections
 Over load, Short ckt. & Over heat.

No Load Consumption
<2.5%

Overload Capacity
150% for 1 minute and 200% for 10 seconds

LCD Display
Date & Time, PV Voltage, PV Current, PV Power,


Inverter output Volt. , Output Current, Output Power,

.
Solar Accumulated KWh & Grid Volt

Indication(LED)
Inv on, over load, charging, charged & DC high

Grid Mains Mode



AC Input Voltage
400V ,+20% / -20%

AC Input Frequency
50 Hz ±3 Hz

Solar Charge Controller


MPPT Charge controller


Charging PV Imax (Amp)
40 A




Others
Others




Operating Temperature
-40 ... +85 °C

Storage temperature
-25 to 550 C.

Enclosure Protection
IP 20

Altitude(ASL)
1000M (without de-rating)

Operating Humidity Up
95% ,non condensing

Electrical Wiring


There are various types of wirings that are utilized on site. These vary from low to medium voltage DC and medium to high voltage AC. In each of the cases we use the best all weather and where required UV protected cables. The key is to keep our resistive losses (I2R) to the minimum for maximum efficiency.

Fault Protection


Our engineer team designs the system with proper grounding including double isolation disconnects where required and fully protected system. Our system includes protection of the AC equipment against lightening using arrestors etc.

Monitoring


This is an optional feature that we provide. Based on the accessibility many of the metrics related to performance including output and fault logs can be made available remotely.  It is possible for people from across the world to monitor the performance and display related graphics on their laptops/desktops or similar device.

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